Relay

From Medien Wiki

A relais is a switch which can be triggered by a voltage (and current flowing). Most relais consist of an electromagnet which pulls or pushes on magnetic components in the relais. There are also electronic - so called solid state relais which don't have mechanical moving parts. This section is about the mechanical type of relais which has a coil.

You could also build your own relais out of a button which is pressed by a motor when voltage is connected to it.

Relais come in different voltage rating for their coil and also for the switch.

Input and Output Ratings

Input: Coil

Coils of a relays are limited to a certain voltage range which is necessary to work properly. Below that voltage the coil isn't strong enough - Above that voltage the coil is using more current and thus getting warm. For short moments it's also ok to use more voltage than specified.

There is no "standard voltage" for relais. Typically the voltages for the coils are specified between 5V and 230V.

On Microcontrollers it is useful to use relais with voltages which are available in the circuit. For example if you plan to only use the arduino board on USB power you have to use a relais which works with 5V (Many 6V relais work also on 5V - see the spec sheet of your relais or simply try it).

Output: Switch

The "outputs" of a relais are the terminals of one or several switches which act simultaneously when the voltage on the coil is applied. An often occurring misunderstanding for relais to prevent: There is no voltage a the Output terminals you can measure.

There are many different variants of switches built in in relais (for a list of common switches see the table on this wikipedia page - very common are relais which have 3 pins as switch contacts (a changeover switch). It consists of two switches - one of them opens when voltage to the relais is applied, the other closes when voltage is applied. Two of the switch's terminals are combined to one terminal - so there are not 4 separate terminals for the 2 switches but instead 3.

The relais switches are made for specific purposes. There are relais which are made for high currents, but they can't deal with high voltages (for example relais which are used in a car are made for 12V and often 10A or more) and there are also relais which are made for high voltages like up to 230V or even more - but for only 2A or less. A relais made for 230V also works on 12V - but you shouldn't try to use a 12V switch on a 230V circuit.

Relais are also often lablede with a "VA" rating like 500VA. This means the product of the voltage and the current may not exceed 500. However the current labled on the relais may not be exceeded as well. For example for a relais labled 500VA 2A you are only allowed to use 2A no matter what voltage you are using. Since there's no voltage labeled you have to calculate it on your own: 500VA / 2A = 250V (so this is the maximum voltage of the relais).

The most important selection criteria for the switches is the current they are designed for.


Using relais on Arduino (logic level outputs)

The coil of most relais can't be directly connected to a microcontroller's output as they don't have sufficient power (Arduino: 20mA and 5V per pin - most relays use 40 mA and more). So amplification is necessary, for example using transistors or darlington-Arrays like ULN2003 or similar. Also since we are switching a coil it is necessary to add a freewheeling (fly back) diode to protect the circuit.

switching 230V without danger

Relais are a good solution to interface with high voltages like AC mains voltages. However there still remain problems like properly connecting wires, insulation, having a box to put it in - and everything has to be safely done to prevent fire or electric shocks. In many cases a switchable mains plug is sufficient, for example to switch some 230V equipment on or off via Arduino. Luckily the industry built something for us which does exactly what we need: USB master/slave plugs. They have an USB connector which usually goes into an USB socket of a computer and 4 sockets which are switched on and off via a relay inside the socket. The relay's coil is simply powered by the USB port of the computer - which means it runs on 5V - so whenever the computer turns on the USB port will be powered with 5V and the relay switches the 4 sockets on.

To use the Master/Slave powerboard with your circuit you can either use the USB plug but then you need a USB-socket for it - or simply cut the USB plug. There will be 2 wires - their polarity is important as there's a fly back diode already installed in parallel to the relay. Simply measure which cable went to pin 1 (negative) and pin 4 (positive) of the USB plug you have cut (see Wikipedia:Usb for the pinout). Don't trust the color coding of the cable, they often differ from standards.

Links

Different cheap USB triggered 230V Sockets:

Schematics and explanation: logic level outputs and relais (German): http://www.mikrocontroller.net/articles/Relais_mit_Logik_ansteuern

Pollin has a cheap relay board coming as a kit - suitable for microcontrollers like Arduino: http://www.pollin.de/shop/dt/NTU5OTgxOTk-/Bausaetze_Module/Bausaetze/Bausatz_Relaiskarte_K1.html